In-line creation of acquisition layer

Fameccanica, coordinator of the LIFE ALL-IN project, has successfully validated the in-line creation of the Acquisition Layer for Air Through Bonded Material (ATBM) within the AHPs (Absorbent Hygiene Products) machines. This innovative approach eliminates the use of pre-made materials and promises to revolutionize the diaper manufacturing industry improving the machine efficiency.

The strategy

Fameccanica's strategic approach to in-line creation of the Acquisition Layer is a game-changer. The company aimed to develop a system that could seamlessly create this crucial layer with specific features, ultimately producing fluffless core products. This bold strategy represents a departure from conventional practices and underscores Fameccanica's commitment to innovation and sustainability.

The expected advantages

The achievement of this milestone carries a multitude of advantages:

• Cost Reduction: One of the most immediate benefits is the reduction in raw material (RM) costs. By eliminating the use of pre-made materials, the supply chain can be streamlined, and expenses associated with sourcing, handling, and storing these materials can be reduced.
• Volume Optimization: The in-line creation of the Acquisition Layer also leads to a substantial improvement in transportation and warehouse management. The reduced need for storing bulky pre-made materials allows for better warehouse space utilization and more efficient transportation logistics. This translates into cost savings and reduced environmental impact.
• Product Softness Enhancement: Diaper comfort and softness are critical factors. The LIFE ALL-IN innovative approach ensures that the final product maintains or even enhances its softness, which is essential for user satisfaction.

Project results

The results of the LIFE ALL-IN project milestone are nothing short of remarkable. Fameccanica has conducted extensive testing and validation in its state-of-the-art test lab, confirming the feasibility and effectiveness of in-line Acquisition Layer creation. Here are the key parameters and findings:

• Reference Speed: The in-line process was successfully validated at a reference speed of 300 meters per minute, demonstrating its compatibility with high-speed diaper manufacturing.
• Fiber Grammage: Fameccanica achieved a fiber grammage of 60gsm, ensuring the desired structural integrity of the Acquisition Layer.
• SAP Grammage: The process also met the requirements for SAP (Superabsorbent Polymer) grammage, achieving 400gsm. This ensures optimal absorption capacity, a crucial factor in diaper performance.

Conclusions

Fameccanica's achievement of in-line creation of the Acquisition Layer is a significant milestone not only for the company but for the entire diaper manufacturing industry. This innovative approach promises to reduce costs, optimize logistics, and enhance product quality and comfort, all while contributing to a more sustainable and eco-friendly manufacturing process. Fameccanica's dedication to pushing the boundaries of diaper production exemplifies its commitment to both innovation and environmental responsibility, setting a new standard for the industry. As the LIFE ALL-IN project continues to progress, we can look forward to even more groundbreaking advancements in the world of hygiene and diaper manufacturing.

Gallery of photos

If you are curious about this milestone reached, contact us!

Back